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Spare Parts CNC Milling Machine
Product name: ck6163/80 Category: CNC lathe Attention index: 733 times Product description: the main shaft adopts hydraulic four gears, which has no class, high rigidity, high cutting torque and strong cutting. Product features and parameters Bed saddle aging treatment, guide surface medium...
Features
What is Spare Parts CNC Milling Machine?
CNC milling is the same milling machining process that we know and love, with the addition of computer control. Milling is the cutting of a material like metal, plastic, or wood, using a rotating tool. Every aspect, like cutter toolpath, feed rate, and tool sequence, is dictated by the controls.
There are several different types of CNC milling machines that allow varying levels of complexity in the cutting process. The simplest machines tend to have three axes of motion, but more complex models can have five or more. These machines are used for making more complex parts.
Product name: ck6163/80
Category: CNC lathe
Attention index: 733 times
Product description: the main shaft adopts hydraulic four gears, which has no class, high rigidity, high cutting torque and strong cutting.
Product features and parameters
Bed saddle aging treatment, guide surface medium frequency quenching, plastic treatment, economic durability.
The newly designed I series high rigid electric tool holder with precise positioning, good sealing and excellent performance.
The head of the head of the bed is electric change gear, reduce the labor intensity, the operation is convenient.
Advantages of Spare Parts CNC Milling Machine
Accuracy and Precision
CNC milling machines have higher accuracy and precision. Therefore, they can create parts according to their technical specification. As a result, they can mill parts with tolerances as tight as 0.0004. Also, being an automated process reduces the chances of human errors.
Fast and Efficient
CNC millers offer fast, high-efficiency operation compared to conventional millers, largely due to their ability to hold multiple cutting tools through an automatic tool changer (ATC). Once a design is programmed, these machines can operate continuously with minimal human supervision, maximizing productivity and resource efficiency-especially valuable for large-scale projects.
Large Compatible Material
The process is compatible with many compatible materials, e.g., plastic, composites, and metals. Therefore, CNC milling might be the perfect process once you have a block of material.
Broad Design Capabilities
CNC milling can accommodate a vast range of designs, from straightforward shapes to intricate three-dimensional forms. Its advanced multi-axis operation allows for the creation of complex geometries that would be challenging or impossible to achieve with conventional machining methods.
Material Versatility
This milling process is adaptable to a wide variety of materials, including metals, plastics, glass, wood, and stone. Such versatility enables manufacturers to select the most appropriate material for their specific applications, enhancing overall product quality.
Main technical parameters
| Project |
Unit |
CK63 Series |
|
|
Maximum turning diameter over bed |
mm |
630 |
|
|
Rall span |
mm |
550 |
|
|
Maximum workpiece length |
mm |
1500 3000 |
|
|
Maximum cutting length |
mm |
13502850(Li d) |
|
|
The maximum cutting diameter |
Vertical Turret |
mm |
630 |
|
The largest diameter rotary slide |
mm |
350 |
|
|
The maximum cutting diameter |
Horizontal turret |
mm |
Six 500 lying,lying eight 410 |
|
The largest diameter rotary slide |
mm |
Six 350 lying,lying eight 310 |
|
|
Spindle ends type and code |
mm |
D11 |
|
|
Chuck |
Manually |
|
325 |
|
Hydraulic pressure |
Inch |
12 or 15★ |
|
|
Front spindle taper taper |
Metric system |
Φ120 1：20 |
|
|
Spindle bore |
mm |
104 |
|
|
Spindle speeds |
n |
Aotomatic fourth gear Promise |
|
|
Spindle speed range |
r/min |
17-128;38-278;75-570;170-1000 |
|
|
Main motor power |
kw |
11 |
|
|
Center height |
From Bed |
mm |
315 |
|
From the ground |
mm |
1110 |
|
|
Rapid traverse X/Z |
m/min |
4.0/8.0 |
|
|
X-axis travel(standard) |
mm |
320 |
|
|
Z-axis travel(standard) |
mm |
1350/2850 |
|
|
Tailstock sleeve diameter/stroke |
mm |
100/250 |
|
|
Tailstock taper taper |
mm |
Morse 5 |
|
|
Turret from |
Vertical four-station |
|
· |
|
Vertical six-station |
|
★(Unworthy tailstock) |
|
|
Horizontal six-station |
|
★ |
|
|
Horizontal eight-station |
|
★ |
|
|
Arbor Size |
Party knife |
mm |
□32*32 |
|
Bore |
mm |
32 |
|
|
Center frame |
mm |
20-170·/3m 80-250★ |
|
|
With turret |
|
20-110·/3m 100-150★ |
|
|
Total capacity of electric |
KVA |
30 |
|
|
Machine weight (Net/Gross) |
kg |
4000/4800(CK63135) |
|
|
kg |
6000/7100(CK63285) |
||
|
kg |
|
||
CNC Milling Machine Components
The machine contains several components with different functions to deliver the cutting action. Every CNC miller differs in the sophistication and design of these components. Nevertheless, their functions don't change. Below are the general components you will see in one
Frame
The frame is responsible for the stability and rigidity of the machine. It houses other components such as the base, detachable columns, and headstock (an important component that houses the spindle).
Spindle
The spindle is the entire rotating unit of the milling machine comprising the shaft that holds the cutting tools and other parts. It is either horizontal or vertical, depending on the milling machine. A motor rotates the spindle on the axis determined by the CNC controller.
Axes
The general axes are x (vertical), y(horizontal), and z(depth). However, other rotating axes are included based on some machines; A, B, and C.
Different machines can rotate along the axis depending on their sophistication. For example, 4-axis CNC milling machines can rotate on the A-axis while 5-axis can rotate on the A and C axes or B and C axes.
Columns
The columns rest on the base containing a coolant reservoir and a pump. Therefore, it functions as a support in the machine's cooling during the cutting process. The column can be single. However, this depends on the machine's complexity.
CNC Control Panel
The CNC comprises a CNC monitor and programming buttons for entering data and codes. Therefore, it controls the milling process. As a result, it is the nervous system of the machine.
Automatic Tool Changer (ATC)
Drum ATC: They are suitable for milling requiring lesser than 30 tools.
Chain ATC: They are suitable for milling requiring more than 30 tools. These are either mounted at the column or separately mounted to the machine.
The above is the general condition that separates different types of ATC. However, the number of tools can change based on the milling machine's design and manufacturer.
Tool Holders
The tool holder holds the cutting tools to the CNC machine. There are different designs and sizes, with the three major types of tool holders being: BT, CAT, and HSK.
BT Toolholders: The standard size in the industry, They feature a robust design with a retention knob that utilizes metric threading.
BBT Toolholders: These upgraded versions include double contact points with the spindle, enhancing stability and rigidity. They are highly recommended for CNC milling applications.
HSK Toolholders (Hollow Taper Shank): European-designed, HSK toolholders have the same angle as BT toolholders but feature an additional orientation groove at the flanges, making them suitable for high-speed machining with tight tolerances.
Table
The table is the solid base where you place the workpiece and clamp using fixtures or vice. The type of tables and their added functions depend on the machine. For example, some tables use T-slots for easy clamping. Another example is the horizontal CNC miller using Tap-holes pallets with great flexibility.
Coolant Tank
The coolant tank contains a coolant supplied to the cutting surface or the spindle during milling. As milling produces heat, it helps to cool the surface and lengthen the machine's lifespan. There are different sizes of coolant tanks. The best should be tailored to the machining operation.
How do CNC milling machines work?
To break it down in the simplest way possible, CNC milling involves a four-step process:
Step 1: Create a CAD model
Machinists use a design program to create a CAD model of a specific component.
Step 2: Convert CAD model for CNC machine
Next, import the CAD model into the CAM computer-aided manufacturing system. Done right, you'll end up with a series of digital instructions that tell the CNC machine what to do-otherwise known as G-code. G-code commands let machines identify where to move and how fast to do it to make a specific component.
Step 3: Set-up up the CNC milling machine
Attach the workpiece or block of material on the machine bed-and make sure it's properly aligned through metrology tools or touch probes. Install the machine spindle and do all steps required for setting up the milling machine.
Step 4: Begin the milling process
Load the program to start the CNC milling process. The specialized cutting tools rotate at high speed or a fixed revolution per minute to subtract material from the workpiece-until it accurately replicates the desired component.
Equipment details
The patent certificate
Service description
1. After sales service work under the unified leadership of the general manager, the direct responsibility is the after-sales service director.
2. In the after-sales service work, the production deputy director shall be responsible for organizing and solving the cross-sectoral issues.
3. In after-sales service, other departments should be given the most powerful support in terms of manpower, material resources and technical support.
4, working ideas, methods and measures in this system, process, specification, training, deputy director of the supervision and after-sales service by the production director in charge, this center working on support, guidance, inspection, examination.
5. The communication and maintenance party information of our factory, all working and leaving personnel are not allowed to leak, the warranty is in accordance with procedures.
6. This system is responsible for the interpretation and improvement of the imperfect or existing defects by the direct marketing center
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